2005 Chevrolet Malibu headlights get too hot and have melted with a hole in the orange plastic. This causes the bulbs to burn out frequently. The problem didn't happen originally, but has started happening within the past 9-12 months. We have brought the car to the Chevrolet dealership today to see about replacing the headlights. I have read on the internet that others have had the same problem, but there is not yet a recall. The heat of the headlights burning out the plastic is a major concern to me.
The 1997-2005 Chevrolet Malibu Headlight Assembly fits the left driver side of 1997-2003 series vehicles, and Classic sub-models of the 2004-2005 series. A complete assembly is supplied new that replaces old an old one that may not function as reliably, has failed, or was damaged by an impact. The headlight assembly restores the safety of a new lighting element that adequately illuminates the road while driving.